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Unorthodox Reusable Lunar Landers Concepts

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[Author’s Note: Back in summer of 2019, shortly after Mike Pence announced the goal of having NASA return astronauts to the lunar surface for the first time in over half a century, I had the idea of doing a blog post about the benefits of fully-reusable lunar landers, and then going over a few of my favorite unorthodox reusable lunar lander configurations. I got side-tracked at the time by my entrepreneurial day job1, and by the time I freed up from that, Altius was busy supporting one of the three Artemis HLS teams, so I felt a blog post like this might be impolitic. Now that we’re no longer actively supporting that team, and given that I no longer have running a startup as an excuse for not blogging, I wanted to finish fleshing out these ideas and at least get them out there for discussion.]

While traditionally most lunar landers and lander conceptual designs have been fully-expendable, many people, including NASA have begun to see some of the benefits of reusable lunar lander systems. Some of those benefits as I see them include:

  • Lowers the cost of sending hardware to the Moon: This is the obvious one that people get about reusability, is that so long as it’s done right, it can significantly lower the per mission cost, especially if the lander can be reused many times over its lifetime.
  • Makes the program easier to throttle up or down: One of the big challenges the Augustine Commission noticed for NASA Human Spaceflight missions was that they could rarely afford to both develop new capabilities while operating previous ones. With a fully-reusable lander system, especially one designed to not require a huge standing arm to support it, much of the cost of a given mission could be the marginal cost of launching new crew/cargo/propellant, which means it’s easier to throttle down temporarily without losing the capability.
  • More amenable to non-critical-path international participation: With reusable landers, once they’re launched, incremental missions mostly require refueling, reprovisioning, and a crew swapout. Government space agencies typically don’t want to spend money outside of their country–they typically try to find a way where they can handle things through barter and no-exchange-of-funds agreements. For instance, in exchange for getting some of the ISS crew slots, Japan and ESA both developed cargo vehicles to bring some of the cargo that ISS needed. So they could spend their space agency money locally, and use that contribution to get ISS astronaut slots without having to develop their own crew launch capabilities2. Reusable lunar landers provide an easy barter option for international participation in NASA lunar missions — launching propellant and/or cargo. The nice thing is that if done wisely (say using a Low-Orbit HSF Depot in LEO), this might require minimal development cost for foreign countries, while allowing them to usefully contribute, but in a way where they’re not on the critical path, and they can throttle up or down their involvement as desired.
  • Creates near-term demand for lunar ISRU: Once you have reusable lunar landers, the vast majority of the mass needed per mission is propellant. Being able to source that locally could significantly reduce the cost of missions3, and could increase the capability of landers by enabling them to be refueled both in orbit and on the surface4. With reusable landers, you have established demand at an established price point, which makes closing the business case for lunar ISRU easier, so long as you can truly extract it cheaper than shipping it from Earth5.
  • Enables a much more ambitious exploration program: This should be obvious, but once you have reusable landers, you have tons more flexibility for doing things beyond simple flags-and-footprints missions. Things like lunar search and rescue, doing suborbital sorties from a bigger outpost to explore areas of economic or scientific interest, etc. become more feasible.

Anyhow, if you’re reading this blog, I’m probably preaching to the choir here, but I wanted to lay out some of my thoughts on why reusable lunar landers matter.

Unorthodox Reusable Lander Concepts

Given the desirability of fully-reusable lunar landers, it’s sad that most of the best-known reusable lander concepts have used a very similar landing configuration — tall skinny landers with the crew and cargo mounted on top.

Traditional Reusable Lander Concepts: One Long Elevator Ride for a Man, One Griant Crane for Cargo… (credits: SpaceX, Chesley Bonestell x2, Lockheed Martin)

In this series I wanted to highlight a few other potential fully-reusable lander configurations worth considering, some thoughts on variations on the themes, and their pros and cons. Only maybe one of these configurations is one I could claim to have invented, but I thought it would be worth highlighting some other good ideas that may or may not be as well known, especially to younger space engineers or enthusiasts.

In the following parts I’d like to discuss the following reusable lunar lander configurations:

  1. Bottom-loader SSTOs
  2. Horizontal-landing SSTOs
  3. Un-Crasher TSTOs

I may think of and add additional configurations later if time permits. But next up: Bottom-loader SSTO landers.


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